Process & Logistics Optimization Wiegele

bundling of logistics in central warehouses: +50% from 170 -> 250 Mio€ (area: 60.tm2 -> 100.tm2)
purchase price-discount by means of bundling via Vienna-stocks from -0,5% up to -3% (incl. 2nd-level picks)
purchase price-discount using bundling effects on CEE logistics platforms from -1% up to -1,6% (CrossDocking)
increase of the service-level +2,5% up to >98% (on-shelf-availability in different ABC-categories)
workforce reduction in the replenishment-team from 55 -> 33 FTE‘s (in spite of +15% SKU-increase)
workforce productivity in goods-consolidation yearly from +5% up to +8%
WorkingCapital reduction: -5 up to -10% per year in market stocks; -50/-70 Mio€ in restructuring

Re / out-Sourcing to SEE / Balkan countries of welded assemblies / mechanical parts: -10% to -30%
ROI less than 4/2 years by means of rationalisation projects (high rack system, production line automatisation +30%)
set-up cost-optim. & accordingly unbundling of product families (-2% manufacturing costs; -20% set-up numbers)
purchase price reduction from -3% up to -10% for assets invested (technical validation, quorum of 3 offers)
damaged goods / complaints reduction via supplier-management: -50% for A-components
delivery service performance for OEM-customers: from 90% up to -> 98%
raw material – stock reduction up to -25%, in spite of increased service level performance via APO-SAP
reduction of operational forklift-truck unloaded drives up to -30% via forklift-fleet management-system
increasing staff members - productivity between 3% and 8% annually on the shop floor

set-up production sites in matters of all organisational/logistics issues in HU, East-DE, PL
develope/establish logistics platforms in CEE: HU, HR, RO, (BG), Turkey
implementation/adaption of SAP-procedures in industrial processes
planning/prearrangement/set-up of plants for airfilter-elements respectively turbocharger-products
transfer of different complete automotive production lines from FR/DE to Austria
transfer of R&D-/test-enviroments for automotive-filtration products from DE to Austria
on-site project management to install a wafer-fab / built a R&D-center for 300 employees

Process & Logistics optimization